• The sharpening operation is performed on broach sharpening machines by modifying the cutting surfaces of the teeth to achieve maximum efficiency.
  The tooth faces, which have become deformed over time, are reshaped to restore the broach to its original form. During this process, any issues that have developed over time on the broached parts are also taken into account, and a sharpening program is applied accordingly.

• To prevent such problems from occurring, great care must be taken to adhere to the sharpening schedule.
  If you do not know your broach’s sharpening schedule, you can call us immediately for information or send an email specifying your broach usage conditions to request information.

• Our company, which supplies broach sets and broaching machines to customers who perform broaching operations in-house, has also been providing machining services alongside broaching for many years under the Kestaş umbrella to numerous customers who produce high-volume parts.
• By covering the costs of broach sets, fixtures, and tooling, and by utilizing our active and continuously expanding broaching and CNC machining lines, our company has become an indispensable solution partner for our customers by developing projects focused on ‘High-Quality, Fast, and Cost-Effective Production Techniques’ to reduce production costs.
• By carrying out the entire machining process for parts involving broaching operations under the Kestaş umbrella to produce “finished parts,” we provide our customers with significant advantages in terms of logistics and cost.
• Our company has established the documentation system and quality control mechanisms required during processes in accordance with automotive standards for our customers—both the primary industry and the supporting industry that manufactures parts for the primary industry—and has earned the IATF 16949:2016 Automotive Quality Management System certification and has completed the optimization of its mass riveting and parts manufacturing line to meet these requirements.

KESTAŞ provides its customers with training on the proper usage rates of this special oil in accordance with broaching specifications and monitors process performance in collaboration with its customers.

This special oil is used as a lubricant in broaching operations on hard metals. During broaching operations, temperatures can reach up to 800°C due to friction, and broaching tools can be damaged by this high heat. Kestaş High-Performance Broaching Oil thins out perfectly under heat, reaching all the way to the very tips of the broach teeth and breaking the contact between the broach and the workpiece. It provides excellent lubrication thanks to its extreme pressure (EP) additives.

This prevents damage to the broaching tool, extends its service life, and ensures higher-quality surfaces. It delivers a significant improvement in broaching performance, particularly when machining materials such as titanium, stainless steel, hardened steels, and 4140.

If the wrong cutting fluid is used or no cutting fluid is used at all,

• the total service life of your broaching tool will be significantly reduced.
• Sharpening intervals will become more frequent. For example, instead of sharpening every 4,000 parts, it will be necessary to sharpen every 3,000 parts.
• This will lead to an increase in breakage and tearing issues observed at the point where the broach exits the workpiece.
• For detailed information about our Kestaş High-Performance Broaching Oil product and to discuss how to achieve higher efficiency in your broaching processes, please contact us using the contact information below.

Our team of experts develops practical solutions for our customers on topics such as broach selection, tool geometry, cutting parameters, fixture usage, and production optimization. We provide process setup support for newly launched projects, while also conducting improvement initiatives to address quality and efficiency issues in existing production operations.

Additionally, through training programs for operators and technical staff, we aim to ensure that broaching processes are carried out in a safer, more sustainable, and more efficient manner. With its field experience and engineering infrastructure, KESTAŞ aims to make long-term contributions to its customers’ production processes.