REDUCING YOUR COSTS WITH THE BROACHING TECHNIQUE FOR AUTOMOTIVE PARTS

The broaching process delivers high productivity, particularly for automotive parts that require high dimensional accuracy and where surface quality is critical. Due to the extremely short cycle time, stable and consistent dimensions, and the ability to produce tens of thousands of parts with a single broaching set, our automotive industry customers use the broaching technique to solve their manufacturing challenges.

Our company, which supplies broaching sets and broaching machines to customers who perform broaching operations in-house on their own products, has also been providing mass-production broaching services for many years under the Kestaş umbrella to numerous automotive industry customers that produce high-volume parts. By covering the costs of broaching sets, fixtures, and tools, and utilizing our active and continuously expanding broaching line, our company has become an indispensable solution partner for automotive parts manufacturers through projects focused on “High-Quality, Fast, and Cost-Effective Production Techniques,“ has become an indispensable solution partner for its automotive parts-manufacturing clients.

Broaching is a technique in which the standard material removal process can be completed in a single pass using a die. When applied specifically to parts, the broaching technique significantly reduces machining costs and lead times compared to traditional methods. Thanks to the ability to integrate automation systems and the fact that the technique itself is a cost-reducing method, broaching has become a method that offers significant advantages.

Kestaş Broach Tools, which provides broaching services to the Turkish automotive industry with a team of qualified engineers, experienced operators, and broaching machines optimized to meet customer needs, has completed its IATF 16949:2016 Automotive Quality Management System certification process to integrate with global automotive quality standards and better meet its customers’ quality requirements, and has earned this certification.

For its customers—both the primary automotive industry and the supplier industry producing parts for it—Kestaş has established the documentation system and quality control mechanisms required during processes under automotive standards and has completed the optimization of its mass broaching line to meet these needs.

Some of the parts in the automotive, heavy-duty vehicle, and tractor parts sectors where broaching technology can provide advantages include:

To learn more about the manufacturability of your parts using broaching technology and the benefits this technology can offer you, please contact us at the email address below. You are also welcome to visit our factory to review application examples and allow us to better demonstrate the methods that can be applied to your parts.