Our PLC-controlled broach machines are designed to meet modern production needs with high precision, operator-independent process safety, and an automation infrastructure suitable for mass production.

Thanks to the upper automatic clamping mechanism, broach clamping and broaching operations are performed quickly and safely, while the automatic broach washing system removes chips from the tool during the cycle, ensuring process continuity.

The high-pressure air-powered workpiece table cleaning system ensures surface cleanliness before each cycle, helping to position the workpiece correctly and increasing operational reliability.
Thanks to the PLC control infrastructure, all cycles can be digitally monitored, process parameters can be recorded, and production times can be analyzed. The broaching load can be limited, and real-time load control ensures maximum tool and machine safety.

With their automation-ready design, KESTAŞ broaching machines are fully compatible with robot integration, automatic loading systems, and mass production lines; they serve as a powerful solution partner for your modern broaching processes, offering high efficiency, consistent quality, and minimal operator intervention.

Our manually controlled broaching machines have been developed for reliable broaching operations across various industries, thanks to their robust mechanical design, ease of use, and long-lasting operational principles. Thanks to their operator-controlled design, our machines can quickly adapt to different part geometries and stand out for their low maintenance requirements, high rigidity, and consistent performance.

With their compact and ergonomic design, they provide the operator with a comfortable workspace, while their powerful hydraulic system ensures stable drawing force, enabling precise and repeatable broaching operations. Available in various stroke and tonnage options, our manual broaching machines have a wide range of applications, from prototype production to small- and medium-scale series production operations.

KESTAŞ develops custom broaching systems, broach sets, and automation solutions for specialized applications where standard solutions are insufficient. By conducting a detailed analysis of part geometry, production volume, tolerance requirements, and process needs, we use our engineering expertise to design a broaching solution specifically tailored to the customer’s production line.

Thanks to our many years of broaching experience, we approach the entire process—including not only the tools but also the fixtures, jigs, machines, and automation—as a single, integrated system. With the experience we have gained in various sectors—such as the defense industry, automotive, aerospace, hand tools, and heavy industry—we offer high-precision and sustainable solutions for complex geometries.

Systems developed specifically for each customer are designed to increase production efficiency, reduce cycle times, and maximize operational reliability.